Services

We offer a wide range of services, from various metal cutting methods to the design and production of a complete solution from a concept. Our main strength lies in offering complete solutions, product development and prototyping capabilities.

Being a part of the industrial supply chain, we place great emphasis on accuracy, timeliness, speed, and quality in our everyday work.

PRODUCTION &

ENGINEERING

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SERVICES

PROTODUCTION

Defence & mobility

PRODUCTS

ABOUT

CONTACT

PRODUCTION &

ENGINEERING

Select Language

Eng

Request an offer

SERVICES

PROTODUCTION

Defence & mobility

PRODUCTS

ABOUT

CONTACT

PRODUCTION &

ENGINEERING

Metalworks

We specialise in project-based production in small batches. Thanks to our on-site capabilities and equipment, excellent cooperation partners, and network of suppliers, we are able to offer a wide range of complete metalworking solutions.

Our extensive experience in manufacturing products created by combining processed sheet metal and machined components, allows us to manufacture components and products for machinery, equipment, production lines, specialised medical and military furniture, structures and products for the energy sector, sun protection solutions for facades, metal parts for the electronics industry, parts for industrial engineering systems, marine navigation products, etc.

We process carbon steel, stainless steel, and aluminium.

You are welcome to also contact us with a description of the conceptual idea or need for a product. Our engineers are able to create a solution from an idea.

Laser cutting

Laser cutting is the fastest method of cutting sheet metals and has a low thermal impact on the material. The details do not require post-processing and the cut surface remains smooth. In addition, it is possible to cut holes in the parts in the required dimensions, and the finished product has a very high degree of accuracy.

We are able to process raw materials of different dimensions, and thanks to the bench equipped with a CNC control system, we are also able to cut parts with intricate shapes.

If desired, it is also possible to post-process the cut products on a bending or roll-forming machine, thread holes, or offer a full service featuring assembly, welding, and finishing.

In production one laser cutting machine BLM Group LS7 and three Bystronic laser cutting machines are used. Bystronic is a Swiss brand of state-of-the-art technology and the flagship for high-quality laser cutting in the world. In order to increase the efficiency of the laser cutting process, we have invested in the special software solution BySoft CAM, which allows for the maximum optimisation of material used.

We are able to process raw materials of different dimensions, and thanks to the bench equipped with a CNC control system, we are also able to cut parts with intricate shapes.

If desired, it is also possible to post-process the cut products on a bending or roll-forming machine, thread holes, or offer a full service featuring assembly, welding, and finishing.

Technical specifications

Our engineers are happy to help prepare the drawings necessary for production in the correct scale and format based on the customer’s sketch.

Gas cutting

In addition to laser cutting, we also offer gas cutting, which is highly suited method for cutting carbon steel parts, if extremely precise tolerances are not required.

Based on the specifics of the order, cleaning and sanding of the cut parts can be performed in the form of post-processing.

Technical specifications

Carbon steel of up to 60 millimetres for laser and gas cutting is usually permanently in stock, thicker material is ordered when necessary.

Roll-forming

Roll-forming is the processing of sheet metal via pressing to manufacture cylindrical and conical products.

The diameter of the finished (roll-formed) pipe's cone can be a minimum of 300 millimetres, the pipe length a maximum of 3,000 millimetres, and the thickness of the material at full length no more than 7 millimetres.

The sheet metal roll-forming works are performed using a Metallkraft RBM 3050-60 4 HMS PRO four-axis hydraulic rolling machine.

Technical specifications

Using this method, we manufacture the elements of industrial ventilation or other pipe systems, containers for the food industry, and steel offshore buoys.

Bending

Bending is a cold treatment method of sheet metal from various steels to produce products of complex shapes. The maximum thickness of the workpiece is determined by the sheet material.

We bend blanks made from carbon steel, stainless steel, and aluminium.

For bending, three different bending machines are used depending on the size of the product and the configuration of the part:

Bystronic Beyeler PR400T x 4100

Ermaksan Speed-Bend 135Tx2500

Ermaksan Power-Bend Pro 60Tx1200

We bend blanks made from carbon steel, stainless steel, and aluminium.

For bending, three different bending machines are used depending on the size of the product and the configuration of the part:

Bystronic Beyeler PR400T x 4100

Ermaksan Speed-Bend 135Tx2500

Ermaksan Power-Bend Pro 60Tx1200

Technical specifications

In the case of shorter parts, materials thicker than 20 millimetres can also be bent.

CNC milling and turning

CNC mills and lathes can process metals mechanically and in extremely precise dimensions, and make parts with complex geometries that cannot be produced from sheet metal, for example.

The active tool of a milling machine is its rotating cutting head, which removes chip layers when in contact with the material at high speeds. The variety of processing options is ensured by an extremely wide range of different cutting tools, the multi-axis cutting head, and/or the variability of the directions of movement of the workpiece.

Most common types of metal, as well as industrial plastics, are well suited for CNC machining.

For CNC machining, we only use equipment from brands recognised as flagships in the industry, such as Doosan, Brother, and Okuma.

Most common types of metal, as well as industrial plastics, are well suited for CNC machining.

For CNC machining, we only use equipment from brands recognised as flagships in the industry, such as Doosan, Brother, and Okuma.

Machines

CNC turning is used for creating parts with cylindrical or elongated shapes. However, it can also be used to create shapes with axial symmetry, such as cones, discs, or combinations thereof.

Mechanical engineering and final assembly

We carry out assembly works on machinery and other complex products. We install the necessary special components and solutions, such as electrical and weak-current systems, automation, hydraulics and pneumatics, as well as water and sewerage systems with treatment and purification and heating and ventilation mechanisms.

To manufacture special components, we have good cooperation partners, who are already involved in the development of solutions during the design phase. Machine manufacture and final assembly are greatly supported in the process by our extensive production capabilities, which ensures the quick manufacture of an additional or modified part or component in-house, if necessary.

During final assembly, all the necessary procedural documentation is prepared and tests and examinations are carried out. We are capable of preparing instructions and manuals and everything else required for the entry of the product into service.

Toci has assembled various waste management process equipment, superstructures for cars and trailers, parts for production lines, and original products such as weapon brackets, an automatic stacker, container lifting legs, and container modules.

Manufacturing defence industrial solutions

During our nearly 20 years of operation, we have significantly developed metalworking and mechanical engineering capabilities of the company, and in the last 10 years, applied it to the production of solutions in areas with industry-specific requirements, such as the medical and defence industries.

Our most frequently ordered products include a new type of weapon bracket used in various vehicles, special-purpose container solutions, superstructures for trucks and trailers, stainless furniture range, etc.

We manufacture defence industry products as well-established series, from idea to prototype, using the Protoduction service.

Designed and manufactured defence industry solutions

Products manufactured for the field of defence include, for example, a new type of universal weapon bracket and the construction of diagnostic rooms in a mobile sea container containing a CT scanner.

We also took on the design and manufacture of stainless furniture and furnishings for mobile military field hospitals, as well as the ordering, delivery, and production of black, stainless steel, and aluminium metal structure and parts necessary for the conversion of CV90 combat vehicles of the Defence Forces.

Designing and prototyping (Protoduction)

Protoduction allows us to map the customer’s needs, design the solution, and then prototype it within a short period of time or also to produce it in batches.

Thanks to the internal in-house engineering, design, and physical production capabilities all working together – CNC milling and turning, laser and gas cutting, welding, final assembly, and fast sourcing – we are able to create a unique solution that meets the customer’s needs faster than our competitors and reproduce it later in larger quantities, if necessary.

The three stages of Protoduction

The Protoduction service consists of three overlapping stages, which allows to start preparing for production already in the challenge mapping and design phase. This significantly shortens the time required to complete the entire Protoduction process.

Designed and prototyped solutions

With the Protoduction service, we designed and built a mobile CT scanner for European defence forces in interconnected 6-metre sea containers.

We rebuilt three container modules for energy storage, in compliance with CSC certification and offshore requirements, for Alandia Engineering.

We designed and manufactured a trailer with a digital safety notification screen for the Swedish company Berlex AB.

The length of the project is greatly dependant on the fastness of receiving the client's initial task and its input as well as changes over time. The more precisely the terms of reference are in place, the faster the project progresses.